Screw Size Chart& Pilot Hole Reference Guide

Compare #4 to #14 wood screws, machine screws, and metric sizes. Use the chart as a practical reference for pilot and clearance-hole starting points, then confirm the screw, material, and project requirements.

Free PDFWorkshop ready
Gauge Matrix#0 to #24 sizes
Pilot InfoSoft vs Hardwood

Quick answer

Start with the screw size, then match the hole to the joint

A #8 screw is 0.164 in (about 4.17 mm) in major diameter, while a #10 screw is 0.190 in (about 4.83 mm). For wood joints, use the full chart to distinguish a pilot hole for thread bite from a clearance hole in the top board.

Pilot-hole values are reference starting points: wood species, screw design, moisture, and the joint all affect the final choice. For numbered, lettered, fractional, or metric bits, compare the Drill Bit Sizes chart before drilling.

Open the full screw chart

Common gauge reference

GaugeDecimalMetric
#40.112 in2.84 mm
#60.138 in3.51 mm
#80.164 in4.17 mm
#100.190 in4.83 mm
#120.216 in5.49 mm
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Woodwork Wood (#0-#24)

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Wood Screw Size Chart

Pilot Hole Recommendations for Softwood & HardwoodA4

SizeMajor DiaPilot (Soft)Pilot (Hard)
#00.060"1/64"1/32"
#10.073"1/32"3/64"
#20.086"3/64"1/16"
#30.099"1/16"5/64"
#40.112"1/16"3/32"
#50.125"5/64"3/32"
#60.138"5/64"1/8"
#70.151"3/32"1/8"
#80.164"3/32"1/8"
#90.177"7/64"9/64"
#100.190"7/64"5/32"
#120.216"1/8"11/64"
#140.242"9/64"3/16"
#160.268"5/32"13/64"
#180.294"3/16"7/32"
#200.320"13/64"1/4"
#240.372"1/4"9/32"

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File Details

Sizes

17

Type

Wood (#0-#24)

0KB

300 DPI

Workshop reference set

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The Workshop Reference Pack collects the dimension charts most often used together, with a print-ready index and Letter/A4 layouts. It is a reference set, not a substitute for project specifications or safety requirements.

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Quick Screw Size Gauge to MM Reference

Screw GaugeDecimal (Inch)Metric (mm)Common Pilot Bit
#40.112"2.84mm1/16" or 5/64"
#60.138"3.51mm5/64" or 3/32"
#80.164"4.17mm3/32" or 1/8"
#100.190"4.83mm7/64" or 9/64"
#120.216"5.49mm1/8" or 5/32"

How to Select the Right Pilot Hole for Your Screw Size

Proper drilling prevents wood failure and ensures maximum holding power.

Check Material Density

Softwoods (Pine, Cedar) need smaller pilot holes. Hardwoods (Oak, Maple) need holes closer to the shank diameter.

Identify Gauge (#)

Find the screw gauge on the packaging. If unknown, measure the major thread diameter with calipers.

Drill Shank Clearance

When joining two boards, the top board should have a clearance hole so the screw pulls it tight against the base board.

Pair screw size with pilot and material checks

Screw diameter is only one part of the choice. Use the Drill Bit Sizes chart when a plan lists a numbered, letter, fractional, or metric pilot bit, and check the Lumber Size chart before selecting fastener length for nominal boards such as 2x4, 4x4, or 1x6 stock.

If the screw spec gives a numbered, letter, or fractional pilot bit instead of a simple wood-screw table value, check the numbered drill bit chart before drilling. Pilot-hole choice still depends on screw diameter, material, and whether the hole is for clearance or thread bite.

If you are comparing nails and screws for a general DIY project, the Nail Size chart can help with penny length and gauge references. When comparing 1/8 in, 9/64 in, or other fractional bits, the fraction-to-decimal reference can help you compare the decimal sizes before choosing a nearby bit.

Drive Systems & Torque Efficiency

Why your choice of screw head matters as much as the size.

Phillips (+)

The standard for decades. Designed to 'cam out' (slip) to prevent over-tightening.

Slotted (-)

Traditional look. Difficult to drive with power tools without slipping.

Torx / Star

The modern pro choice. Zero cam-out and maximum torque transfer. T25 is standard.

Robertson

Square drive. Extremely popular in Canada and deck building for stability.

Screw Size Application Guide

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Cabinetry & Furniture

Precision work in expensive hardwoods. Use the Hardwood Pilot column to avoid hairline fractures in face frames.

  • Countersinking for flush finish
  • Pocket hole screw alternatives
  • #6 & #8 standard cabinet sizes
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Decking & Framing

High-load applications where Robertson or Torx drives are essential to avoid bit slipping and stripping.

  • Stainless steel for outdoors
  • Lag screws for structural posts
  • Self-drilling tips vs pilot holes
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Machine & Repair

Precision machine screws (uniform diameter) require exact clearance holes for tight fitment in pre-tapped holes.

  • Metric M3, M4, M5 standards
  • Close vs Free fit tolerance
  • Vibration resistance tips

Screw Size Systems Decoded

Wood Screw Gauge (#)

An old system where #0 is small and #24 is large. It relates to the outer diameter of the threads. Always use a pilot hole to make room for the core shank.

Metric (M)

The simplest system. M followed by millimeters (e.g. M5 = 5mm diameter). Metric screws are increasingly common in US flat-pack furniture.

Related Screw Size Workshop References

Complete your garage reference wall with these printable guides.

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Screw Size FAQs

What is the diameter of a #8 screw?

On a screw size chart, a #8 wood or machine screw has a major thread diameter of 0.164 inches (approximately 4.17mm). It is one of the most common sizes for general woodworking.

Why do I need a larger pilot hole for hardwood?

A screw size chart gives a starting point, but hardwoods like oak and maple do not compress as readily as softwoods. If the pilot hole is too small, friction can damage the screw or split wood fibers.

What size drill bit for a #10 wood screw?

The screw size chart lists 7/64 inch as a softwood pilot reference and 9/64 inch as a hardwood pilot reference for a #10 wood screw. For a clearance hole in the top board, verify the actual fastener and material.

Is M5 the same as a #10 screw?

A screw size comparison shows M5 as 5mm (0.197 inches), while #10 is 0.190 inches (about 4.83mm). They are close in diameter but are not interchangeable in tapped holes because thread systems and fit requirements differ.

What does T25 mean on a screw box?

In a screw size chart, T25 identifies the Torx (star) drive size used by the screw head. Use the drive bit specified by the screw manufacturer.

What is cam-out?

Cam-out is when a driver bit slips out of the screw recess under torque. It can damage the drive recess or the bit, so use a matching bit and follow the screw manufacturer’s guidance.