Screw Size Chart & Pilot Hole GuideThe Complete Reference for Wood, Machine & Metric

Stop splitting wood and stripping heads. Get precise pilot hole sizes for softwoods and hardwoods, plus clearance hole specifications for machine screws.

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Woodwork Wood (#0-#24)

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Wood Screw Size Chart

Pilot Hole Recommendations for Softwood & HardwoodA4

SizeMajor DiaPilot (Soft)Pilot (Hard)
#00.060"1/64"1/32"
#10.073"1/32"3/64"
#20.086"3/64"1/16"
#30.099"1/16"5/64"
#40.112"1/16"3/32"
#50.125"5/64"3/32"
#60.138"5/64"1/8"
#70.151"3/32"1/8"
#80.164"3/32"1/8"
#90.177"7/64"9/64"
#100.190"7/64"5/32"
#120.216"1/8"11/64"
#140.242"9/64"3/16"
#160.268"5/32"13/64"
#180.294"3/16"7/32"
#200.320"13/64"1/4"
#240.372"1/4"9/32"

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File Details

Sizes

17

Type

Wood (#0-#24)

0KB

300 DPI

How to Use This Screw Chart

Ensure strong joints and professional finishes by matching your drill bit to the screw and material.

Identify Your Screw

Determine if you have a Wood Screw (tapered shank), Machine Screw (uniform threads), or Metric fastener.

Select Wood Type

For wood screws, check the 'Pilot (Soft)' column for pine/spruce or 'Pilot (Hard)' for oak/maple to prevent splitting.

Check Clearance

For bolts passing through material, use 'Close' for precision alignment or 'Free' for easier assembly.

Common Applications

Practical guidance for the workshop, job site, or garage.

🪚

Cabinetry & Woodworking

Prevent unsightly splits in expensive hardwoods. Use the correct pilot hole size for #6, #8, and #10 screws in oak, maple, and cherry.

  • Hardwood vs Softwood pilots
  • Countersink diameters
  • Lag screw installation
🏠

Home Repair & DIY

Hang shelves, install door hinges, and fix furniture with confidence. Know exactly which bit to grab for standard wall anchors and wood screws.

  • Drywall anchor pilots
  • Hinge screw sizes
  • Decking screw guides
⚙️

Machinery & Fabrication

Select the right clearance holes for bolts and machine screws. Choose between tight tolerance for precision or loose fit for easy assembly.

  • Close vs Free fit clearance
  • Metric & Standard comparison
  • Tap drill references

Screw Systems Explained

#

Wood Screw Gauge (#0 - #24)

Wood screws use a gauge system where the number indicates the shank diameter. A #6 screw is smaller than a #10. Unlike nails (where penny size relates to length), the gauge is purely about thickness. The pilot hole size depends crucially on the wood density—hardwoods require a larger pilot hole to reduce friction and splitting risk.

UN

Machine Screw Sizes (Number & Fractional)

Machine screws under 1/4" are designated by number (e.g., #10-24), where the first number is the diameter and the second is threads per inch (TPI). Sizes 1/4" and larger are fractional (e.g., 1/4"-20). "Clearance holes" are slightly larger than the screw to allow it to pass through freely.

M

Metric Screw Sizes (M1.6 - M24)

Metric screws are simple: "M" followed by the diameter in millimeters (e.g., M6 is 6mm wide). Standard coarse threads are assumed unless specified. Clearance holes are typically +10-20% of the nominal diameter.

Common Drive & Head Types

Phillips

General Purpose

Slotted

Traditional / Decor

Robertson

Square Drive (Decking)

Torx / Star

High Torque (Construction)

Frequently Asked Questions

Why do I need a pilot hole for wood screws?
Pilot holes remove material to make room for the screw shank. Without one, the screw acts like a wedge, which can easily split the wood (especially near ends) or cause the screw head to snap off due to excessive friction.
What is the difference between softwood and hardwood pilot holes?
Softwoods (like pine) compress easily, so you can use a smaller pilot hole to maximize thread grip. Hardwoods (like oak) don't compress, so you need a larger pilot hole (closer to the shank diameter) to prevent splitting and allow the screw to drive fully.
What is a clearance hole?
A clearance hole is drilled through the top piece of material being joined. It is slightly larger than the screw threads, allowing the screw to pass through freely so it can pull the bottom piece tight against the top piece.
How do I measure a screw size?
For number sizes (e.g., #8), measure the thread diameter. #0 is 0.060 inches, and each size up adds 0.013 inches. For example, a #8 screw is roughly 0.164 inches wide. For length, measure from the surface of the material to the point (flat heads include the head; round heads are measured from under the head).
Can I use metric bits for standard screws?
Yes, in many cases. For example, a 3mm bit (0.118") is a perfect substitute for a 1/8" (0.125") pilot hole in many applications. Our chart shows both decimal inches and metric equivalents to help you find the closest match.
What does 'Close Fit' vs 'Free Fit' mean?
'Close Fit' clearance holes offer better alignment and precision but require accurate drilling. 'Free Fit' holes are slightly larger, allowing for some misalignment during assembly, which is often preferred for general DIY projects.